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Mazda Engineering on RX-8 and Dynos |
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| Submitted by SuperUser on Wednesday, September 24, 2003 - 5:51pm | |
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Statement:
There is no true way to generate flywheel horsepower from a chassis
dynamometer because of frictional losses in the driveline, clutch,
transmission, differential and tires. Also, variations in testing
procedures will cause highly disparate readings: open/closed hood,
high/low humidity, high/low ambient temperature, tire pressure, how
tightly the car is tied down, which gear the car is tested in, etc.
In
addition, we have determined that, in order to prevent damage to the
catalytic converter and the entire driveline, when the PCM determines
unusual operating parameters such as excessive slip in the drivetrain
from the front to the rear wheels, it causes a rich high-RPM mixture
and retardation of the timing. All these items combine to cause
apparent considerable horsepower loss.
BACKGROUND:
Horsepower Measurement
There is only one true method for measuring engine horsepower: on an
engine dynamometer at constant speed and utilizing variable load.
The engine should use the same intake and exhaust system as in the
car. HP results must be corrected to SAE J1349 standards as listed
below:
- 77 degrees Fahrenheit
- Sea level
- 0% humidity
Correction factors must be applied to reference the measurements to SAE J1349
standards. Any correction factor beyond 7% is considered invalid.
Chassis Dynamometers
SAE has produced a technical paper (SAE Technical Paper Series
2002-01-0887) that attempts to address the ongoing debate about
inertia dyno horsepower versus OEM net horsepower. You can order a
copy by visiting their website at www.sae.org
-- we have no intentions of getting mired in the middle of this
discussion.
Bottom line: If used properly, chassis dynos are great tools to assist with
tuning and modifying vehicles. It is impossible to measure the
actual flywheel horsepower because there are simply too many
variables.
Other issues that are unique to the RX-8:
The RX-8 uses a very advanced engine management system. Besides
precisely controlling the operating parameters of the engine,
self-preservation (of both the engine and the catalytic converter) is
also considered.
The engine management system continuously monitors all engine functions
and adjusts accordingly. For example:
Under heavy load acceleration,
the timing is retarded and the fuel mixture richened to reduce the
likelihood of pre-ignition or spark knock. If spark knock is
encountered, a knock sensor senses the condition and further retards
the timing. Gradually timing is advanced and fuel mixture leaned after
the load is reduced.
A second reason for fuel
enrichment is that when timing is retarded, exhaust temperatures
increase; a richer mixture lowers the exhaust temperatures and reduces
the chances of damaging the catalytic converter.
In
real world driving, this all goes unnoticed to the driver and appears
seamless with no disruptions to the performance of the engine. The
car encounters a load under acceleration but the load quickly
diminishes as the car accelerates in each gear.
Operating
on a chassis dynamometer, however, creates a completely different
environment. Inertia dynos use a known mass that is accelerated to
measure torque at the wheels. This is usually done in one gear under
heavy load conditions:
Only the rear wheels are
turning while the front tires remain stationary.
On cars equipped with
DSC with
traction control, the difference in speed between the front and rear
wheels is sensed and the power is reduced immediately to compensate for
what the car senses as excess wheel spin.
If the DSC is turned
off, the
traction control is disabled but the brake functions of the DSC are
still operational.
If the DSC system is
completely disabled, this removes the brake functions from the
equation, however it does not fully remove the engine management system
functions.
-
The ABS hydraulic
unit/control
module (HU/CM), or the DSC HU/CM for cars with DSC, determines vehicle
speed by comparing the speed of all four wheels. If two are turning and
two are stationary, it will still compute a speed but senses that the
car is experiencing excessive wheel spin. To protect against engine or
catalyst damage:
The engine
management system
compares the throttle opening, gear selection (determined by engine
speed and road speed) charging efficiency and engine coolant
temperature to determine the driving condition.
-
Since the car is
under heavy
load, in a tall gear (testing is usually performed in third or fourth
gear), with a wide throttle position angle (wide open), spark timing is
reduced and the fuel mixture is richened to reduce the occurrence of
spark knock and to reduce catalytic converter temperatures.
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